Smith Productions Case Study: Machine Shop Particulate & Fog Removal
OX3500C air cleaners were installed at Smith Productions LLC. machine shop to eliminate fog and significantly reduce airborne particulate.
These air filtration systems feature a T-Style airflow pattern that pulls air through dual side inlets and pushes it through a center grill/fan for maximum coverage.
OX3500C units are ideal for machining applications, equipped with dual micro-glass fiber disposable filters that provide greater filter area and reduced static pressure.
✓ 3,500 CFM
✓ 2 H.P. Direct Drive Fan
✓ Warranty: 2 years on all parts (not filters)
Challenge: Managing Heavy Fog and Particulate in a Busy Machine Shop
Smith Productions LLC. operates a busy 5,600 sq. ft. machine shop in Norwich, New York, with five CNC machines running 10-12 hours daily, cutting hot rolled and cold rolled steel. Daily welding and painting operations add to the airborne contaminants.
With so many machines running constantly and simultaneously, the shop was experiencing significant issues with particulate matter and fog filling the workspace. The challenging environment was affecting air quality and visibility for their team.
Smith Productions needed a solution that was:
- Efficient at removing fog and particulate
- Cost-effective
- Easy to install with minimal disruption
Solution: Strategically Positioned OX3500C Air Cleaners
After consulting with Fume Xtractors, Smith Productions selected the Blue Ox OX3500C air filtration systems to address their air quality challenges.
Four OX3500C air cleaners (equipped with silencers) were strategically installed above the shop floor and positioned to provide comprehensive coverage for all machines in the facility.
Why the OX3500C Was the Right Choice:
The OX3500C air cleaners feature a T-Style airflow pattern that pulls air through inlets on both sides and pushes it through a center grill/fan, ideal for machine shop applications.
Key Features:
- 3500 CFM airflow capacity
- Dual replaceable micro-glass fiber filters providing increased filter area and lower static pressure
- Built-in silencers for quieter operation in the work environment
Results: Immediate and Dramatic Air Quality Improvement
The impact was immediate and dramatic.
After installation:
- Fog was completely removed from the workspace
- Particulate matter was greatly reduced throughout the shop
- Shop employees immediately noticed a significant improvement in air quality
The solution delivered exactly what Smith Productions needed—cleaner air, better visibility, and a healthier work environment for their team.
Client Testimonial
"We really found this company easy to work with as well as having the knowledge to help us get units that work for our work environment."
— Tiger Smith, Smith Productions LLC.
Why Choose Fume Xtractors?
Strategic Coverage Without Interference
Ceiling-mounted design keeps the shop floor clear while providing comprehensive air filtration across your entire workspace. No arms, hoses, or equipment obstructing your workflow.
Built for Heavy Manufacturing
Designed specifically for machine shops, welding facilities, and industrial environments. Our ambient air cleaners deliver reliable performance even with continuous operation in demanding conditions.
Dual Filter Design for Maximum Efficiency
The OX3500C is equipped with dual micro-glass fiber disposable filters that provide greater filter area and lower static pressure compared to single-filter systems, ensuring optimal airflow and longer filter life.
Energy and Cost Savings
By filtering and recirculating tempered air, ambient air cleaners can reduce heating and cooling costs when compared to traditional exhaust methods.
Complete Product Line for Any Application
From compact OX3000 units to heavy-duty OX7000 systems, our complete line of ambient air cleaners addresses the air quality challenges that manufacturing facilities face every day.